Nissan Qashqai Clutch Replacement Guide: Step-by-Step Procedure

Introduction to the Nissan Qashqai Clutch System

The Nissan Qashqai, introduced in 2007, quickly became a dominant force in the crossover market. Its strong build, efficient engines, and front-wheel-drive layout make clutch replacement a crucial maintenance task as the mileage increases. Here, we provide a comprehensive, step-by-step procedure for clutch removal and installation on first-generation Nissan Qashqai models.

Tools and Equipment Required

Before beginning, ensure you have access to the following tools:

• Transmission jack
• Engine support cradle
• Long axle stand
• Two-post lift (avoid four-post ramps due to clearance issues)
• Socket and spanner set
• Universal clutch alignment tool
• High melting point grease

For safety, always disconnect the battery earth lead before starting.

Step 1: Preparation and Vehicle Access

1. Open the bonnet and remove the battery clamp.
2. Disconnect both battery terminals and lift out the battery.
3. Slide out the plastic undertray and unclip all electrical harnesses attached to the battery housing.
4. Remove the airbox retaining bolt and unclip it from the inlet manifold.
5. Lift the air filter housing completely out.
6. Unbolt the metal section of the battery tray and remove it.

Step 2: Disconnect the Hydraulic and Electrical Systems

• Clamp the flexible section of the slave cylinder pipe to prevent fluid loss.
• Disconnect the pipe and remove both starter motor bolts.
• Pull the starter motor backward to release it.
• Unclip the gear linkages by pulling the retaining tabs and squeezing the clips.

Step 3: Detach Gearbox Mounting and Suspension Components

1. Remove any pipes and wiring harnesses attached to the gearbox.
2. Take out the upper bell housing bolts.
3. Support the engine using the cradle and remove the gearbox mounting assembly.
4. Raise the vehicle to mid-height and remove both front wheels.
5. Extract the hub nut split pins and hub nuts.
6. Detach the lower suspension arms and release both track rod ends.
7. Drain the gearbox oil completely.

Step 4: Driveshaft and Wheel Arch Access

• Remove the nearside driveshaft and wheel arch liner.
• Disconnect the reverse light switch connector.
• Remove the offside driveshaft support bracket bolts.
• Detach the gearbox stabiliser bracket.
• Undo the lower bell housing bolts.

Step 5: Separating the Gearbox

Using the transmission jack, carefully support the gearbox while separating it from the engine. Rest it gently on the subframe beneath the wheel arch. There is sufficient clearance to access the clutch and release bearing without lowering the subframe.

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Step 6: Inspecting the Flywheel and Components

After removing the clutch assembly, inspect the flywheel for signs of heat damage, scoring, or bluing. Clean any debris or grease residue from the bell housing, particularly if the release bearing has failed.

Step 7: Replacing the Concentric Slave Cylinder (CSC)

Nissan Qashqai models feature up to four variations of the CSC, each with a unique connection port size. Always compare the new CSC to the original, or measure the connection port to ensure compatibility.

If the new part appears different, don’t worry—it may be an updated OEM version. Apply a small dab of high melting point grease (avoid copper-based products) to the first motion shaft splines. Slide the new driven plate along the shaft to distribute the grease evenly.

Step 8: Aligning and Installing the New Clutch

• Confirm that the driven plate faces the correct way: the side marked “Getriebe Seite” (Gearbox Side) must face the transmission.
• Use a universal alignment tool to center the plate.
• Bolt the clutch cover to the flywheel evenly in a sequential pattern to ensure proper torque distribution.

Step 9: Reinstalling the Gearbox

Ensure the locating dowels are present and undamaged before refitting the gearbox. Carefully guide the transmission into position using the jack, ensuring the input shaft aligns with the clutch plate.

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Once seated correctly:

1. Tighten all bell housing bolts.
2. Reconnect wiring harnesses, linkages, and hydraulic lines.
3. Reinstall both driveshafts and suspension components.
4. Refill the gearbox oil to specification.
5. Refit the battery, airbox, and undertrays in reverse order.

Step 10: Final Checks and Testing

After reassembly:

• Verify that the clutch pedal pressure feels consistent.
• Ensure there are no fluid leaks from the CSC connection.
• Start the engine and engage gears to confirm smooth clutch operation.
• Perform a road test to validate performance and pedal response.

Expert Tips for a Successful Qashqai Clutch Replacement

• Avoid four-post ramps: They limit clearance for gearbox removal.
• Replace the CSC whenever fitting a new clutch.
• Cleanliness matters: Contamination on the clutch plate can cause premature failure.
• Torque evenly: Uneven tightening may cause vibration or disengagement issues.
• Bleed the hydraulic system properly after installation.

Conclusion

Replacing the clutch on a Nissan Qashqai is a technical but straightforward procedure when performed with precision and the right tools. Following each step methodically ensures longevity, optimal performance, and a smooth driving experience.

By adhering to these best practices, we can guarantee that every Nissan Qashqai clutch replacement maintains factory standards for reliability and performance.

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