Peugeot 208 Exhaust Replacement Cost: Complete 2025 Guide

When your Peugeot 208’s exhaust system starts growling louder than usual, it’s a sign that something’s off. Whether it’s rust, leaks, or simple wear and tear, replacing the exhaust can transform your driving experience. But how much does it really cost to replace the exhaust on a Peugeot 208? Let’s dive deep into every detail — from costs to symptoms, parts, and even how to save money on repairs.

Understanding the Peugeot 208 Exhaust System

Before we tackle the costs, let’s understand what makes up the exhaust system. The Peugeot 208’s exhaust system does more than just reduce noise — it manages emissions, improves fuel economy, and keeps your ride smooth.

Main Components of the Exhaust System

• Exhaust manifold – collects gases from the engine cylinders.
• Catalytic converter – transforms toxic gases into less harmful emissions.
• Front and rear pipes – transport gases through the system.
• Silencer or muffler – reduces noise levels.
• Exhaust tailpipe – the final exit point for gases.

A fault in any of these components can trigger dashboard warnings, unusual noises, or even performance loss.

How Much Does It Cost to Replace a Peugeot 208 Exhaust?

The average cost of replacing a Peugeot 208 exhaust in 2025 ranges between £300 and £900, depending on which section of the exhaust needs replacing and where the job is done.

Tip: Local garages often offer better pricing than dealerships — sometimes up to 30% cheaper.

Labour Cost Breakdown

Labour costs play a significant role in the overall bill. On average:

• Hourly rate: £60–£120 per hour
• Time required: 1.5–3 hours (for most replacements)

Dealerships may charge premium rates due to genuine Peugeot parts and brand assurance, while independent garages or mobile mechanics provide more flexible pricing.

Signs You Need an Exhaust Replacement

Your Peugeot 208 might be trying to tell you something. Look out for these signs:

1. Loud Engine Noise

A hole or crack in the muffler can make your 208 sound like a rally car — and not in a good way.

2. Reduced Fuel Efficiency

If your exhaust is leaking, your engine works harder, guzzling more fuel.

3. Strong Smell of Fumes

A damaged exhaust pipe can leak fumes beneath the car, posing health and safety risks.

4. Rattling Noises

Loose or corroded brackets can cause annoying rattles under acceleration.

5. Check Engine Light

A malfunctioning catalytic converter or sensor often triggers a warning light.

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Why Exhaust Replacement Costs Vary

Several factors influence how much you’ll pay for an exhaust replacement:

1. Model Year

Newer Peugeot 208 models (2019–2025) use more complex exhaust systems that include advanced catalytic converters and sensors.

2. Engine Type

• Petrol engines typically cost less to repair.
• Diesel engines often include a DPF (Diesel Particulate Filter), which can increase costs significantly.

3. Exhaust Material

• Mild steel systems are cheaper but rust faster.
• Stainless steel systems cost more but last much longer — a smart long-term investment.

4. Type of Replacement

• OEM (Original Equipment Manufacturer): best quality, higher price.
• Aftermarket: cheaper but may affect performance slightly.

Peugeot 208 Exhaust Replacement Process (Step-by-Step)

To give you a clear picture, here’s what happens during a standard exhaust replacement:

Step 1: Diagnosis

Mechanics inspect the full exhaust system for rust, leaks, and damage.

Step 2: System Removal

The damaged section is carefully removed using lifting tools and cutting equipment.

Step 3: New Exhaust Fitting

A new exhaust or section is fitted, aligned precisely, and bolted securely.

Step 4: Leak & Sound Testing

The vehicle is started to check for noise levels and ensure no exhaust gas leaks.

DIY vs Professional Exhaust Replacement

DIY Replacement

• Pros: Saves money on labour, great for enthusiasts.
• Cons: Requires tools, ramps, and technical skill.
• Estimated DIY cost: £150–£400 (for parts only)

Professional Replacement

• Pros: Guaranteed fitment and performance testing.
• Cons: Higher labour costs.
• Estimated total cost: £300–£900

Our advice: If you’re not experienced with car maintenance, let a professional handle it. The exhaust is crucial for safety and emissions compliance.

Exhaust Lifespan: How Long Does It Last?

A Peugeot 208 exhaust system can last between 5 and 8 years, depending on:

• Driving habits
• Climate conditions
• Road salt exposure
• Frequency of short trips (which cause condensation buildup)

Using quality parts and driving longer distances regularly can help extend the life of the system.

How to Reduce Future Exhaust Replacement Costs

Let’s be honest — no one likes spending hundreds on car repairs. Here’s how to minimize future costs:

• Wash undercarriage regularly to prevent corrosion.
• Drive longer trips to evaporate internal condensation.
• Inspect brackets and hangers every 6 months.
• Use fuel additives occasionally to reduce soot buildup.
• Get annual exhaust checks during servicing.

Common Exhaust Problems in Peugeot 208 Models

Peugeot 208 Catalytic Converter Replacement Cost

One of the costliest components in the exhaust system is the catalytic converter. Replacement costs range between £450 and £1,200, depending on:

• Genuine Peugeot vs aftermarket part
• Engine type (1.2 PureTech vs 1.6 BlueHDi)
• Labour complexity

Modern converters contain precious metals like palladium and rhodium, explaining their high price.

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Exhaust Replacement Cost by Model Year

Later models feature advanced emission control technology, which adds to the cost.

Is It Worth Upgrading to a Performance Exhaust?

Some drivers upgrade their 208’s exhaust for better sound and efficiency.
Performance exhausts made from stainless steel can improve:

• Throttle response
• Fuel economy
• Sound quality

However, expect to pay £800–£1,500 for high-end systems like Milltek or Scorpion.

When to Replace vs Repair

Repair the Exhaust If:

• Only a small section is cracked or rusted.
• It’s a minor leak that can be welded.

Replace the Exhaust If:

• There’s severe rust throughout the system.
• Catalytic converter or DPF is blocked.
• The exhaust repeatedly fails emission tests.

How Long the Replacement Takes

On average, the replacement process takes:

• Muffler only: 1 hour
• Full exhaust: 2–3 hours
• Catalytic converter: 2.5–4 hours

A professional garage can complete most jobs within half a day.

Environmental Impact of a Faulty Exhaust

A failing exhaust doesn’t just affect your car — it affects the planet. A damaged system increases harmful gas emissions and can cause your Peugeot 208 to fail MOT tests. Replacing it promptly keeps your car compliant and eco-friendly.

Final Thoughts

Replacing your Peugeot 208 exhaust might seem like a headache, but it’s one of the most vital repairs for keeping your car efficient and quiet. Costs vary depending on parts, labour, and materials, but investing in quality components ensures longevity and performance.

In short — take care of your exhaust, and your 208 will reward you with smooth, silent drives for years.

FAQs

1. How much does a Peugeot 208 exhaust cost to replace?

Between £300 and £900, depending on the part and labour rates.

2. Can I drive with a damaged exhaust?

Technically yes, but it’s unsafe and illegal if it increases noise or emissions.

3. How long should an exhaust last on a Peugeot 208?

Typically 5–8 years, depending on driving conditions and maintenance.

4. Does insurance cover exhaust replacement?

Usually not, unless damage resulted from an accident.

5. Should I replace the whole exhaust or just one part?

If only a section is rusted or cracked, a partial replacement may suffice. A mechanic can advise after inspection.

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